Montesa COTA 4RT 2005 manuals

Montesa COTA 4RT 2005 Owner's Manual (146 pages)

Brand: Montesa | Category: Motorcycles | Size: 3.09 MB |

English

Table of contents

Important

2

Safety Messages

2

Damage Prevention Messages

2

MONTESA COTA 4RT

3

Contents

4

To The New Owner

5

Parts Availability

5

How To Use This Manual

5

Basic Operation

7

Controls

9

Operating Instructions

10

2. Service Data

11

Service Data

12

Torque Values

15

Lubrication & Seal Points

18

Cable & Harness Routing

21

3. Service And Maintenance

29

Service And Maintenance

30

Warming-up Inspection

30

Ride Inspection

30

After Ride Inspection

30

Replacement Parts

30

Fuel Line

31

Air Cleaner

31

Spark Plug

32

Valve Clearance

32

Engine Oil/Oil Filter

34

Transmission Oil

36

Engine Idle Speed

36

Exhaust Pipe And Muffler

38

Clutch System

38

Drive Chain

39

Drive Chain Slider

39

Drive/Driven Sprockets

40

Brake Fluid

41

Brake System

42

Brake Pad Wear

42

Wheels And Tires

43

Front Suspension

44

Rear Suspension

45

Cleaning

46

4. Engine Servicing

47

Fuel Line Inspection

50

Fuel Tank/Fuel Pump

52

Injector

55

Throttle Body

56

Radiator Removal/Installation

60

Engine Removal/Installation

61

Cylinder Compression

63

Cylinder Head Removal

66

Cylinder Head Disassembly

68

Cylinder Head Inspection

69

Valve Guide Replacement

70

Cylinder Head Assembly

74

Cylinder/Piston

75

Cylinder Head Installation

80

Right Crankcase Cover

83

Clutch Slave Cylinder

84

Kickstarter

89

Gearshift Linkage

90

Left Crankcase Cover

92

Flywheel

95

Crankcase Bearing Replacement

99

Engine Servicing

100

Transmission Assembly

101

Crankcase Combination

102

5. Frame Servicing

105

Frame Servicing

106

Steering stem

116

Rear Wheel

119

Shock Absorber

120

Shock Linkage

122

Swingarm

123

Brake Pad Replacement

127

Front Brake Caliper

128

Rear Brake Caliper

129

Front Master Cylinder

130

Rear Master Cylinder

131

Brake Pedal

131

Clutch Master Cylinder

132

6. Electrical Servicing

135

Electrical Servicing

136

Ignition System Inspection

137

PGM-FI System Inspection

139

Bank Angle Sensor Inspection

142

Cooling Fan System Inspection

143

Engine Stop Switch Inspection

143

Wiring Diagram

145

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